Company News

Industry News

How to fix a leaking gearbox?

Release date:

2022-03-23

As enterprise production equipment evolves toward larger-scale and more integrated systems, the operation of these machines requires more efficient power transmission—and this is precisely where gearboxes come in. In industrial production, gearboxes serve critical functions: they enable devices to speed up or slow down; change the direction of power transmission; distribute mechanical power among different components; and perform other essential tasks. Once a gearbox develops a leak, not only does it impair equipment efficiency, but it can also increase the risk of safety hazards like fires.

As enterprise production equipment evolves toward larger-scale and more integrated systems, operating these machines requires increasingly efficient drive solutions—and Gearbox It played this role. Gearbox Its role in enterprise production is to drive equipment for acceleration and deceleration, change the direction of transmission, distribute power, and perform other functions. Gearbox Once a leak occurs, it not only affects the equipment's production efficiency but also increases the risk of safety incidents like fires.

Gearbox Long-term oil leakage can lead to equipment running low on lubrication during production, causing dry friction in moving parts and significantly increasing the likelihood of component damage. Meanwhile, oil leaks from gearboxes can easily contaminate products, compromising their quality. Not only does this waste valuable petroleum resources, but it also harms the environment. Moreover, leaked oil poses a serious risk of fire hazards and other safety incidents, further raising the frequency and duration of maintenance required for workers.

In corporate production Gearbox When oil leaks occur, methods like cleaning are typically used to reduce risks—but they don’t address the root of the problem. Hendicoco polymer composite material, however, can be applied directly for on-site treatment. Gearbox Oil leakage. This material boasts excellent adhesion, oil resistance, and tensile strength. On-site treatment effectively addresses the impact of equipment vibration while ensuring long-term performance.

During the repair process, it was discovered that Gearbox The bearing bore on the side near the dryer is worn, with some parts exhibiting significant and uneven surface irregularities. The deepest areas measure about 10 millimeters, while the average depth is around 3 millimeters. The bearing and shaft are fitted together using an extraction sleeve. The bearing model is 22313, operating at a speed of 745 rpm, with temperatures not exceeding 90°C. Do you know how to address this issue? Gearbox Is there a problem with the large bearing bore?

Soray carbon nanopolymer material is a cutting-edge nanomaterial synthesized by polymerizing advanced components such as aerospace-grade resin, nano-inorganic materials, high-performance carbon materials, and fibers. This material boasts exceptional features including high bonding strength, excellent overall mechanical performance, corrosion resistance, ease of molding, and versatile processability—making it an ideal solution for addressing… Gearbox A great solution for the issue of oversized bearing holes. Next, let’s see how engineers are handling it. Gearbox Operating steps for the large bearing hole issue.

1. Clean with oxygen and acetylene Gearbox Oil on the worn surface of the bearing bore;

2. Use a grinder to sand the metal surface until the original metallic color is revealed;

3. Clean the parts requiring repair with anhydrous ethanol;

4. Mix the Soray carbon nanopolymer material until it becomes uniform and free of color variations;

5. Evenly apply the mixed material onto the part that needs repair, and allow it to cure.

6. Remove excess material and reinstall the component.

Soray's carbon nanopolymer material technology can not only quickly and effectively address on-site issues Gearbox The issue of oversized bearing holes, combined with the material's exceptional properties and the associated repair techniques, has positively transformed traditional maintenance approaches. Additionally, we’ve enhanced predictive maintenance by leveraging the internet and sensor technologies to enable users to conduct 24/7 online monitoring, receive intelligent alerts, and perform diagnostic analyses—allowing for the timely identification and elimination of potential equipment failures, proactive risk management, and ultimately, reduced operational costs.


Latest Updates

Share to